FREQUENTLY ASKED QUESTIONS - Storm Additives

14 Jul.,2025

 

FREQUENTLY ASKED QUESTIONS - Storm Additives

Question: Can you add more scoops to save even more time like the other brands?

Answer: You can indeed add more scoops to increase the setting speed of our quick set plaster accelerator. However, we advise not using more than 1.5 scoops, as it will set very fast. As long as you work quickly to lay on and trowel up, you should achieve great results!

Honglai supply professional and honest service.

Question: How much do you add in for a bag?

Answer: For the MultiFinish, use 1 scoop per 25 kg to achieve an approximate setting time of 2 hours.

Question: How many scoops are in the 5kg tub?

Answer: In a 5KG bucket of our Quick Set Plastering Accelerator, you'll get approximately 50 scoops.

Question: What is a 'greasy' set?

Answer: A "greasy set" in plastering refers to a condition where the plaster does not set properly and remains soft or greasy to the touch. This can be caused by several factors:

  • Contamination: The presence of oil, grease, or other contaminants on the surface or in the mixing water can prevent the plaster from setting correctly.
  • Environmental Conditions: High humidity or low temperatures can affect the setting process, potentially causing a greasy finish.

In summary, a greasy set is an undesirable condition that indicates the plaster has not set as intended and remains tacky or soft.

Question: Why not just buy sachets?

Answer: 1kg of our product equals 10 scoops, which is the same as 10 sachets. Our 1kg tub is only £14.99, while 10 sachets typically cost around £40 RRP. By choosing the tub, you save money and reduce plastic waste! Don't just take our word for it, check out the reviews from our customers on our website.

Question: Is there anywhere I can buy this off the shelf so I don’t have to pay delivery charges?

Answer: Unfortunately not! But if you sign up for our list on our website, we sometimes send out emails to notify our customers about free delivery for a limited time.

Advantages and Disadvantages of Gypsum Plaster

Key Takeaways

  • Gypsum plaster offers superior fire resistance and sound insulation
  • It’s eco-friendly and can be recycled, unlike cement plaster
  • Gypsum plaster sets faster, leading to quicker project completion
  • It’s lightweight, reducing structural stress in buildings
  • The material provides a smooth finish ideal for high-quality paints
  • Gypsum plaster is cost-effective in terms of materials and labor
  • Its shelf life is limited to 3-4 months from manufacture

Understanding Gypsum Plaster: Properties and Composition

Gypsum plaster has been a key construction material for centuries. It’s known for its versatility and is often used on interior walls and ceilings. Let’s dive into its composition, how it’s made, and the different types available.

Chemical Composition and Natural Formation

Gypsum rock is the foundation of gypsum plaster. It’s a mineral made of calcium sulfate dihydrate (CaSO4:2H2O). You can find gypsum deposits all over the world, including the U.S., Russia, and Brazil.

The soft, white or grey rock is mined from the surface. This process is essential for making gypsum plaster.

Manufacturing Process

To make dry gypsum powder, gypsum rock is heated to remove water. This creates a fine, powdery substance. When mixed with water, it turns into a paste that hardens fast.

Synthetic gypsum, a byproduct of industrial processes, is also used. This makes plaster production more sustainable.

Types of Gypsum Plaster Available

There are two main types of gypsum plaster:

  • Anhydrite gypsum plaster: Heated to °C during production
  • Hemihydrate gypsum plaster: Contains additives like perlite for improved workability

Both types have special properties like fire resistance and sound insulation. The choice between natural and synthetic gypsum depends on the project’s needs and environmental impact.

Historical Significance and Modern Applications

Gypsum plaster has a long history, dating back over 5,000 years. The ancient Egyptians used it in the pyramids, showing its strength and flexibility. The Romans then used it for temples and public buildings, solidifying its role in architecture.

Today, gypsum plaster has evolved into plasterboard and drywall. These changes have greatly sped up construction. Drywall, in particular, is now a big part of the global construction market, making up about 25% of it.

Internal plaster is now used for more than just walls. Fire-resistant gypsum boards are crucial for safety in homes and businesses. They can also cut down noise by up to 80%, perfect for soundproofing.

Gypsum products are also good for the environment. They can be recycled and often include recycled materials, fitting into green building standards like LEED. Gypsum also helps keep buildings cool, which can lower energy use by 10-20%.

Gypsum plaster is also key in modern office design. It allows for easy changes in office layouts, fitting the needs of today’s workspaces. Its long history and eco-friendly nature make it a vital part of construction and design.

Key Benefits of Using Gypsum Plaster in Construction

Gypsum plaster has many advantages in construction. It’s a favorite among builders and homeowners. Let’s look at what makes it stand out.

Superior Fire Resistance Properties

Gypsum plaster is great at resisting fire. It can handle temperatures up to °F (537°C) for a long time. This slows down flames, making buildings safer and giving people more time to get out in emergencies.

Thermal and Sound Insulation

Gypsum plaster is also good at keeping temperatures steady and blocking sound. It keeps buildings cooler in summer and warmer in winter, saving 20-30% on heating and cooling costs. It also cuts down sound by up to 50%, making spaces quieter and more comfortable.

Cost-Effectiveness and Labor Efficiency

Gypsum plaster is easy to use, saving time and money. It dries fast, so you can paint in just 72 hours. Unlike cement plaster, it doesn’t need water curing, saving a week of work. Its smooth finish means you don’t need extra steps, saving 30% in time and effort.

Environmental Sustainability

Gypsum plaster is good for the environment. It’s recyclable and can be used many times, with 90% of it being recyclable. Using it reduces construction waste by 15-20% compared to old methods. Its low density also makes it a green choice for building.

What are the Disadvantages of Gypsum Plaster

Gypsum plaster has many benefits, but it also has some downsides. It’s a common choice for inside walls, but there are things to think about before using it.

Moisture Sensitivity and Water Damage

Gypsum plaster doesn’t do well with moisture. It’s not good for outside walls or places with a lot of humidity, like bathrooms. If it gets wet, it can weaken and even break.

Limited Outdoor Applications

Because it’s sensitive to moisture, gypsum plaster is best for inside use. It’s not good for outside or places that get wet often. This makes it less useful in building projects.

Are you interested in learning more about Plaster Additives? Contact us today to secure an expert consultation!

Storage and Shelf Life Concerns

Gypsum plaster lasts about 3-4 months after it’s made. Storing it right can make it last up to 6 months. But, it’s still shorter-lived than many other building materials. This means it might get wasted if not used quickly.

Installation Challenges

Gypsum plaster sets fast, which is both good and bad. It needs skilled people to apply it right, because it dries in just 25-30 minutes. This quick setting can be hard for beginners to handle.

Application Techniques and Best Practices

Applying gypsum plaster well needs focus and known methods. This guide will show you how to get a smooth finish and durable results.

Surface Preparation Methods

Make sure the surface is clean, dry, and dust-free before applying gypsum. Take off any loose paint or old plaster. Apply a primer coat and wait for it to dry fully for the best stick.

Mixing and Application Guidelines

Mix gypsum with water at a 2:1 ratio. Mix well for 1-2 minutes for the right consistency. Use room temperature water. Spread the plaster evenly, keeping it 5-10mm thick for walls and up to 5mm for ceilings.

Curing and Finishing Processes

Let the gypsum plaster set for 40-60 minutes after applying. Water curing is key; mist the surface lightly every 3-4 days for 3-4 days. Use a trowel or sandpaper for a smooth finish when it’s semi-dry. It takes 2-4 weeks to fully dry, depending on thickness and environment.

Using the right application methods means gypsum plaster can last over 50 years. It also offers great sound insulation and fire resistance.

Comparing Gypsum Plaster with Traditional Alternatives

Gypsum plaster has some big advantages over old favorites like cement and lime plaster, though it’s worth considering the durability of lime plaster in certain applications. It dries fast, setting in 25-30 minutes and drying in just 3 days. Sand cement plaster, on the other hand, takes about 21 days to dry completely.

Using gypsum plaster is quicker. You only need one coat for a smooth finish, unlike cement which often needs more. Plus, gypsum is lighter, which means less stress on buildings compared to cement plaster.

Portland cement plaster is known for its toughness and ability to withstand the weather, making it great for outside use. But gypsum plaster is better at resisting fire and keeping buildings cool, which could save on heating and cooling costs.

Gypsum plaster has many perks, but it costs more than cement for the same thickness. Cement is still a budget-friendly choice for big projects, even if it takes longer to install. The choice between gypsum and traditional plasters depends on what you need for your project, like the area, budget, and finish you want.

Maintenance and Durability Considerations

Gypsum plastered walls are very durable if you take care of them. They can last over 50 years with the right care. This part talks about how to keep them looking good for a long time.

Regular Maintenance Requirements

Keeping gypsum plastered walls in top shape is important. You should check them often for cracks or water damage. Use a soft, dry cloth to clean them without harming the surface.

Common Issues and Solutions

Gypsum plaster can still have problems. Water damage is a big one, mainly in places like bathrooms and kitchens. Using special gypsum boards in these areas helps a lot. For areas that get a lot of use, adding fiberglass mesh to the plaster makes it stronger.

Extending Plaster Lifespan

Here are some ways to make your gypsum plaster last longer:

  • Apply a good sealant to keep moisture out
  • Make sure there’s good air flow to stop mold
  • Fix small problems right away to avoid bigger ones
  • Choose quality paint to protect the surface

By following these tips, you can make your gypsum plastered walls last a long time. This keeps your home looking great for years to come.

Industry Standards and Quality Control

The indian construction industry heavily relies on quality gypsum. It ensures the plaster’s strength meets high standards. These standards cover everything from setting time to fire resistance.

In the United States, companies like USG Corporation follow ASTM International guidelines. This ensures their gypsum products meet strict quality levels.

Quality control is key in making gypsum plaster. Manufacturers limit sack weights to 25kg for safety. They also focus on high purity levels during production.

The plaster’s strength is tested regularly to meet industry standards. This attention to detail extends to controlling the setting time for best results.

Environmental concerns are changing the industry. Many companies recycle plasterboard waste for farming. They follow strict landfill rules to reduce environmental harm.

Safety is a major focus in using gypsum plaster. It’s classified as non-hazardous, with no known health risks. Its fire-resistant properties add to building safety.

By following these standards and quality measures, the construction industry keeps gypsum plaster reliable and safe.

Gypsum Plaster Alternative: Is Terrazzo Granitech a Better Choice?

Gypsum plaster has long been a popular choice in construction due to its fire resistance, quick setting time, and smooth finish. It offers significant benefits such as sound insulation, lightweight properties, and eco-friendliness, making it a strong contender in modern building applications. However, gypsum plaster has limitations including moisture sensitivity, durability concerns, and a relatively short shelf life. Its vulnerability to water damage and requirement for skilled application expertise may reduce its suitability for high-humidity environments such as bathrooms and kitchens.

Terrazzo GraniTech offers different performance characteristics. It features crack resistance, waterproofing properties, and antibacterial qualities that allow for versatile applications in both interior and exterior settings, including wet areas. The memory resin technology in Terrazzo GraniTech contributes to its durability and maintenance profile. Another distinction is that Terrazzo GraniTech can be applied over existing surfaces without requiring complete removal of previous materials, potentially affecting installation processes and timelines.

When selecting between these materials, considerations include the specific environmental conditions, performance requirements, installation parameters, and long-term maintenance expectations. Gypsum plaster may be appropriate for dry, controlled environments where its properties align with project needs. Terrazzo GraniTech might be considered for applications where moisture resistance and durability are primary concerns. Both materials continue to serve different segments of the construction industry based on their respective performance attributes and application suitability.

Contact us to discuss your requirements of Surface Mortar HPMC. Our experienced sales team can help you identify the options that best suit your needs.