In the evolving world of plastics, color has become a crucial factor in determining the success of any product in terms of aesthetic, user experience and brand recognition. Color Masterbatch is a new type of polymer colorant, also known as color concentrates, which mainly consists of granules used for coloring plastics and producing batches with precise color matching.
Due to its great impact on the final products, color masterbatch has successfully achieved a global market sales revenue of 4.65 Billion Dollars in , and it is expected to reach a Compound Annual Growth Rate (CAGR) of 6.5% by the end of .
And for the importance of this matter and the great growth it has among the industry, we will offer you in this article a full brief of everything you need to know about color masterbatch and its diverse uses and benefits.
Color masterbatch has become widely used in multiple industries for its great properties in enhancing visual appeal, color consistency and brand recognition. Top applications of color masterbatch are:
Color masterbatch is a concentrated mixture of pigments encapsulated in a carrier resin, used to add color to raw polymers. The process of manufacturing color masterbatch happens on multiple procedures:
The first procedure of manufacturing color masterbatch relies on preparing materials based on the end-use application. This means choosing the right carrier resin (typically Polyethylene (PE) and Polypropylene (PP)), and picking good quality pigments for the desired colors. Additives can also be prepared at this stage to ensure extra characteristics for the end product, like UV resistance.
After preparing materials, pigments and resin carriers are combined in a mixer where they get continuously blended to ensure even dispersion. A premix preparation can also be applied in a granular premix relying on extrusion or cutting. After that, the composition is melted to form a molten mixture, and is then extruded through an extruder to create continuous masterbatch strips. Eventually, the extruded strips are cooled and solidified into granules. The resulting granules are then uniformly cut based on the desired shapes and sizes.
Screening and inspecting are crucial procedures after producing a color masterbatch as they ensure that the manufactured masterbatch is even, uniform and with good quality. Screening can be applied through vibrating screens that spread granules based on sizes, or with magnetic separators and air classifiers. And to ensure great quality, certain procedures can be taken, for example,samples of masterbatch can be tested in laboratories to check for properties like color strength and dispersion quality. If the masterbatch requires a specific shading, Spectrophotometry can be a great way to measure the color of masterbatch against a standard. Another great technique is the MFI (Melt Flow Index), which measures the flow rate of the melted masterbatch to ensure that it will process perfectly during the plastic manufacturing processes.
Producing high-quality color masterbatch involves several critical considerations to ensure consistency, efficiency, and performance. Here are 5 factors you need to pay attention to:
Selecting the right pigments is one of the most important factors that determine the success of your production. Make sure you pick pigments with excellent dispersibility, lightfastness, heat stability and other properties to ensure vibrant and consistent colors.
The carrier resin must be compatible with your final product’s base polymer. This will ensure that your manufacturing process will achieve a uniform dispersion without risks of complications.
First of all, you need to ensure an even dispersion and a proper mixing of all your materials. Then you need to set some control parameters like temperature, pressure, speed and more, to best optimize the process.
Consider establishing quality control measures such as Spectrophotometry and MFI to make sure that your resulting masterbatch meets the required specifications.
Ensure the masterbatch complies with industry standards and regulations, especially for applications like food packaging and medical devices.
Using high quality color masterbatch ensures a great color consistency throughout the final product and the full set of products in general, with noticeably lesser risks of inconsistent dispersion, streaks, and color variation.
Color masterbatch provides vibrant and intense colors that remain vivid over time, which highly elevates the product aesthetic, making it more appealing.
Thanks to the improved technology solutions like Spectrophotometry and computer-aided color matching (CACM), people can now produce color masterbatch that precisely match their needed color samples and requirements.
Using color masterbatch is quite more economical than using pre-colored polymers as it reduces the need for large amounts and inventories of colored materials, which is not only cost-effective, but also more sustainable and eco-friendly.
Colored masterbatch granules are easy to work with and handle in mixers and extruders, and they also have lower risks of incompatibility with base resins, which simplifies the overall manufacturing process.
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Many great companies rely on color as a significant marketing tool, for which they use color masterbatch to produce their packaging such as in bottles, bags and covers. Using colors has proven to have a great impact on customers’ decisions of buying.
Relying on color masterbatch does not only improve the visual appeal and secure great quality, but it also guarantees a quicker production process in lesser time with lesser waste and reduced risks.
If you work in the plastic industry and need color masterbatch, ensure you get your batches from a trusted supplier so guarantee great qualities and ease of production of your end product without risks.
We at Carbokene FZE offer high quality color masterbatch, manufactured in our laboratories under high quality control and standards, with extra inspection and testing to ensure you the best quality and the exact requested color for your application. Contact us to get a price quotation!
Tags: What do you think?Black masterbatch comprises a high concentration of carbon black. Its volume ranges between 15-50%
In this business-centric blog, we are going to focus on black masterbatch, an additive that imparts black colour to a wide range of items, we often use, benefits of black masterbatches, etc.
Without colors, life wouldn’t be the same. It would become mundane and dull. Colors add beauty to life. Imagine a wedding ceremony without color. Imagine colorless events. Imagine a corporate world without color. It wouldn’t excite us.
Life without color lacks enthusiasm. Similarly, we are engulfed with a wide range of colored items made of plastic, including water bottles, electronic items, tiffin boxes, pipes, pens, spectacle covers, buckets, jugs, etc. For a moment think about these items without color, our life would literally become dull. Now an important question arises, how do plastic items get colored?
Before we take a deep dive into the subject, let’s understand the product in simple language.
At the outset, it makes sense to learn about the masterbatch.
What is a masterbatch? In simple language, it is a concentrated mixture of an additive that is compressed in a carrier material, like PE. A carrier is generally a polymer resin in a pellet or chip form. The masterbatches are commonly used in polymer processing. As far as its advantages are concerned, it is added in polymer to incorporate colour pigments and numerous salient features, depending on the requirement and applications.
In simple language, a black masterbatch comprises a high concentration of carbon black. Its volume ranges between 15-50%. It is dispersed in thermoplastic resins. Here the thermoplastic resin acts as a carrier. It is also called a binder. Generally, black masterbatches comprise up to 50% of carbon black content in its composition. As a result, it is tailor-made to function as a black pigment in a wide range of plastic applications.
In case, you require a deep knowledge about the product, you can connect with the black masterbatches manufacturer.
The quality-driven industrial black masterbatches are known for unique features and properties, these include:
For comprehensive knowledge about the product, you can connect with an established black masterbatches manufacturer. You don’t even have to leave your office or home. Take advantage of modern technology. Hit the leading search engine.
From fundamentals, let’s now move towards the advantages of black masterbatches. Since the product offers numerous salient features and properties, it has found usage in many industries and sectors. These include:
This is an amazing product. Over the years, many industries are drawing benefits from the product. These include Building & Construction, Agriculture, Automotive, Packaging, etc.
Riding on increased demand, the future of the masterbatches industry appears bright. The global masterbatch Market Size was valued at USD 10.99 billion in and is projected to reach USD 16.35 billion by
In this era of cutthroat competition, quality makes the difference. Buy the product only from an established black masterbatch manufacturer.